Plastering is quite a craft. Older plaster jobs consist of three coats of material applied over wood or metal lath. Some old plaster (Victorian homes come to mind) is a little on the crumbly side. If you’re careful cutting through it, you’ll keep your repairs to a minimum.
To cut through plaster …
- Determine the location of your new box (next to a stud if possible, but do your initial cutting at least a few inches away to make sure nothing gets in the way of the saw blade).
- Place a drop cloth or a piece of plastic on the floor.
- Drill a test hole so you can determine where the edge of the stud is located. (Ignore this if you’re not going to be near a stud.)
- Place the front of your new box against the plaster, and use a pencil to draw around it (ignoring any plaster ears) to give you a line to cut into. You can apply masking tape around the outline to help keep the plaster from chipping when you cut.
- Drill a hole in each corner to provide starter locations for the keyhole saw or scroll blade.
- Hold a straightedge against the pencil lines, and score the plaster several times with a sharp blade.
- Carefully saw through the lath in smooth movements. Go through about 7/8 of the way on one side and then cut the other side completely, returning to cut the remainder of the first side. This prevents the lath from excessively shaking the plaster.
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