Saturday, April 26, 2008

Aluminum Wiring


Human beings always are looking to substitute new, less-expensive versions of successful products that have been tried and true for years. Sometimes this works well (a cheap, hand-held hair dryer versus a full-size, hair salon, sit-in-the-chair-and-put-your-headinside hair dryer); sometimes it doesn’t (Yugos and Vegas versus most other automobiles). In the electrical world, the use of aluminum wire for running branch circuits falls into the latter category of substitutes gone bad.
Aluminum wire was installed in at least 1.5 million homes between 1965 and 1973. The material cost was as little as 50 percent of the price of copper wire, which made it a hit with homebuilders, even if it ended up being a false bargain for homebuyers. Unforeseen problems with the connections of the wire to devices lead to it being labeled a potential fire hazard and ultimately banned from most residential use. Although I could find no figures as to the actual number of homes that burned down due to electrical fires from aluminum wiring, there were enough to initiate studies, accusations, lawsuits, and not-so-veiled warnings regarding its use. The problem wasn’t immediately apparent because aluminum-wired circuits can take years to reach a failure point while still remaining functional. According to Dr. Jesse Aronstein (in his report “Reducing the Fire Hazard in Aluminum-Wired Homes,” prepared for the Electrical Safety Conference-Electrical Fires at the University of Wisconsin-Extension in March 1982 and revised May 10, 1996), a seemingly indefatigable researcher in this area, “The probability of an aluminum-wired connection overheating in a home varies considerably according to the types of connections, the installation methods used, and the circuit usage, along with many other factors. Without detailed knowledge of the installation in a particular home, it is not possible to provide specific advice on corrective measures.”
Is aluminum wiring a red flag in your house-purchasing adventure? Yes, but there are ways to deal with it intelligently.

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